Customized Hardware Development

Individual power electronics for heating elements

Our specialty: We control and regulate heating elements to optimize efficiency and service life. In doing so, we draw on the latest technologies and can develop solutions for power control, temperature monitoring, or IoT connections - individually adapted to your requirements.

Are you looking for a reliable partner for power electronics development for heating elements? Welcome to DBK!

ELECTRONICS DEVELOPMENT

We have in-depth knowledge of various programming languages and software tools, electronics design, circuit development, embedded systems, and power electronics:

Analog and digital circuit design and signal processing
Power electronics development
EMC-compliant PCB design
Embedded Microprocessor Integration
System integration and testing
Modern CAD Software

MECHANICAL DESIGN

When designing the electronics enclosure, we consider various factors such as material selection, size, shape, weight, mounting options, and aesthetic design. But also any norms and standards that are relevant to you. For optimal protection of electronic components and assemblies, efficient heat dissipation, and user-friendly operation.

Optimal housing design
Integration of electronics into the overall system
Thermal management of power electronics
Compliance with norms and standards

INITIALIZATION

You provide us with your product requirements. Next, our team creates a first prototype. Together, we start the project in a kick-off meeting to discuss all necessary details and milestones. We then create a detailed technical design specification (TDS), which includes all technical requirements, the system architecture, measurement criteria for the process, and the conformance matrix. Finally, we ensure all project stakeholders fully understand the deliverables and timeframe.

ALL PERFECTLY PLANNED, WITHOUT SURPRISES

DESIGN

Printed circuit board (PCB) design is a critical step affecting the entire system's performance and reliability. With great care we design the PCB layout, ensuring that even complex circuits are compact, reliable, and manufacturable - for the best signal integrity, minimal noise, and optimized heat dissipation.

Our specialty is the integration of power electronics into electrical heating systems. We bring the necessary experience: PTC heater control, industrial communication networks, and integration into customer-specific control & regulation systems.

Electronics development and mechanical design, 2-in-1!

Electronics development from specification and design to prototyping and in-house series production

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SOFTWARE

What would hardware be without software? Thanks to our experience dealing with heating elements, we can ideally adapt the electronics to your application. We are happy to implement customer interfaces and protocols for you. Do you need additional device information or sensors for your smart application? Then we are the right partner!

If desired, we can also deliver the complete package and create individual applications for you, such as an interface for configuration or verification. We are also happy to help with integration into existing infrastructures.

EMBEDDED SOFTWARE OR INDIVIDUAL APPLICATIONS

PROTOTYPING & TESTING

Thanks to our own prototyping and 3D printing, you will hold your solution, including housing, in your hands for the first time. In our electronics laboratory, your prototypes are thoroughly tested and perfected in the shortest possible time. Final changes and optimization requests are implemented during this phase.

Perfection down to the smallest detail

INDUSTRIALIZATION & SERIES

We are not only electronics developers. We are also electronics manufacturers. Next door, in the state-of-the-art production facilities of DBK EMS, we can implement the series production of boards, assemblies, and systems from a single source: short distances, the highest flexibility in the industrialization of your solution.